Maintenance is often unfairly viewed as a "necessary evil" or a cost center. Gulati’s framework flips this script, treating maintenance and reliability as . His best practices are designed to:
You cannot have world-class reliability without a world-class workforce. Gulati often highlights the importance of certifications (like the CMRP - Certified Maintenance & Reliability Professional) and continuous training to keep up with evolving industrial technologies. Implementing the Best Practices Maintenance is often unfairly viewed as a "necessary
Reliability isn't just the job of the maintenance department; it belongs to everyone. Gulati advocates for , where operators take ownership of their equipment—performing basic cleaning, lubrication, and inspections. This frees up skilled technicians for more complex reliability tasks. 5. Workforce Development and Training This frees up skilled technicians for more complex
While Preventive Maintenance (time-based) is better than nothing, Gulati emphasizes the move toward (condition-based). By using technologies like vibration analysis, thermography, and oil analysis, organizations can perform maintenance only when the equipment’s condition dictates, saving time and resources. 3. Root Cause Analysis (RCA) By using technologies like vibration analysis
Drawing from his acclaimed literature, here are the exclusive best practices that define a world-class organization: 1. The Power of Planning and Scheduling
Aim for high "Planned Work" percentages to ensure technicians have everything they need to execute tasks efficiently the first time. 2. Preventive vs. Predictive Maintenance (PM vs. PdM)
Moving beyond simple repair to holistic asset management.